Focus on the reverse development of sheet metal stamping automation equipment
In 2008 a swept the global financial crisis, to
Europe and the United States have tasted the neglect of economic entities in the
"bitter fruit". China as a developing country, the elder brother, equally
difficult to escape. The virtual economy of the European and American countries
vulnerable of being exposed to exhaustive. In order to solve the industrial
"hollowing out" and the unemployment rate rising, Europe and the United States
have begun to accelerate the "re industrialization", promote manufacturing
regression.
In 2013 the Hannover industrial fair, industrial 4 concept put
forward by the German industrial 4 team ". Since then, the intelligent
automation as the core of the concept is deeply implanted in all walks of life,
before intensive artificial production already can not adapt to the modern
enterprise, high labor costs, low efficiency, large waste of material, challenge
the lack of work and is also the enterprise recruitment difficult. As the
production efficiency of manufacturing enterprises will first consider the
problem of forced enterprises to upgrade equipment, improve the degree of
automation equipment, thus reducing labor costs. The production line of
intelligent robot the biggest contractor Foxconn domestic Apple products began
to plan introduced in 2010, it results in 2013-2015 two years of downsizing 50%,
efficiency rising. In the stamping industry, punch line manipulator, three in
one feeding machine, feeding machine plate combo, servo feeding machine,
Precision plate leveling machine, heavy material rack and other equipment is
necessary for production automation auxiliary equipment, they can greatly
improve production efficiency, reduce the corporate labor costs and the rate of
accidents.
Suzhou Fusite sheet metal products Co., Ltd. was established in
2002, is a professional engaged in sheet metal processing of private
enterprises. The company at Suzhou Xiangcheng District Weitang Town, covers an
area of 58000 square meters, has a plant of 41300 square meters, office building
of 5500 square meters, the company's total assets of 1.4 billion yuan, annual
sales of 2 billion yuan.
Fuji sheet metal with modern sheet metal theory for
business philosophy, for the majority of production equipment imported CNC
machine tools. The company has a long-term business relationship with a number
of world famous enterprises to establish a product, praise and recognition of
all clients, business stability. Fuji with the modern theory of metal sheet
metal business philosophy, think globally, keep pace with the the world advanced
technology, has introduced the laser Bystronic laser cutting machine
manufacturing Co. Ltd, AMADA CNC turret punch press, CNC hydraulic bending
machine, drawing machine, pressure riveting machine the HA lattice, welding
robot FANUC, three coordinate measuring instrument Zeiss, 2D Canada laser
detector and other advanced manufacturing equipment and testing equipment. At
the same time, the company is equipped with a considerable scale of
postprocessing equipment, including three line of electrostatic spraying and two
manual spray room.
Use easily, extremely easy to choose in the past 10 years,
the majority of customers because of equipment investment cost factors using the
material rack leveling machine feeding machine "or" rack leveling machine
feeding machine "in the form of production, but the use of split type stamping
production line to stamping plate material, roll material bulk sprue feeding
difficult, usually to manual feeding, very easy to hurt, leveling roller is
scratched, the follow-up maintenance and use cost is high, and a roll of
material need to spend a long time, feeding, greatly the consumption of the
customers and effective production time, and need a operation, in the human
costs continue to rise today, greatly increases the customer's
cost.
Currently, savvy customers stamping plate will choose speed to R &
D triple send material machine matching precision punch as stamping production
line automation equipment, sophisticated processing technology, process
optimization, lean management, the original high cost significantly reduce. Due
to a feeding machine has the function of comprehensive, high steel compact
structure imported servo motor control system, stable operation, easy to use,
leveling send high feeding precision, less abrasion loss, one machine with
multiple features such as, a high degree of compliance with human body
engineering. Use this selection scheme can achieve:
1, raw material
uncoiling, correction, feeding three in one compact structure, small floor
space, simplify the stamping production process, and improve the leveling and
feeding precision; 2, the material trolley automatically feeding, material
support arm with leveling material feeding to realize automatic feeding pressure
head device, a person you can easily operate the machine, realize the automation
of the uncoiling, greatly save manpower cost; 3, hydraulic / pneumatic pressing
arm with stopper arm, fundamentally solve the problem of.4 plate roll material,
feeding head with spiral lifting leveling function, test mode, debugging is very
simple.5 car feeder, leveling, feeding control functions are integrated in the
machine independent control, simple operation, high degree of automation.6,
equipped with central lubrication system, three in one feeding machine parts,
parts can be effectively concentrated lubrication, maintenance is simple, the
failure rate is rarely able to work from.7 Dynamic monitoring material, feeding
machine and punch line synchronization.
At present, the speed of technology
research and development of NC servo feeder has gradually replaced the
mechanical roller feed machine market share, widely used in high speed precision
continuous stamping, stamping customer base in the use of the proportion has
reached more than 40%.
1, precision NC servo feeding machine adopts a full
set of Japanese imported electric control system (MITSUBISHI PLC, servo motor
and drive), stable performance, high feed accuracy.
2, simple operation, high
degree of automation. Traditional roller send feeding machine set or change the
step distance need by adjusting eccentric wheel to achieve, because of the
eccentric wheel is arranged on a punching output shaft position so that the
regulator is unchanged, and adjustment of limited range, and NC servo send
feeder distance through the touch screen input mode to realize, is simple and
convenient, and the wide range of setting, from 0-9999.99mm, enhance the send
the use range of the feeding machine, at the same time, increase the effective
work time, so that customers really in the minimum investment is the premise to
achieve maximum benefit.
These two points is the advantage of its relative
roller feeder, but also because of this, it has gradually replaced the roller
feed machine, has become the first choice of the customer press
feed.
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