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Focus on the reverse development of sheet metal stamping automation equipment

2016-05-03 15:58:09点击:

In 2008 a swept the global financial crisis, to Europe and the United States have tasted the neglect of economic entities in the "bitter fruit". China as a developing country, the elder brother, equally difficult to escape. The virtual economy of the European and American countries vulnerable of being exposed to exhaustive. In order to solve the industrial "hollowing out" and the unemployment rate rising, Europe and the United States have begun to accelerate the "re industrialization", promote manufacturing regression.
In 2013 the Hannover industrial fair, industrial 4 concept put forward by the German industrial 4 team ". Since then, the intelligent automation as the core of the concept is deeply implanted in all walks of life, before intensive artificial production already can not adapt to the modern enterprise, high labor costs, low efficiency, large waste of material, challenge the lack of work and is also the enterprise recruitment difficult. As the production efficiency of manufacturing enterprises will first consider the problem of forced enterprises to upgrade equipment, improve the degree of automation equipment, thus reducing labor costs. The production line of intelligent robot the biggest contractor Foxconn domestic Apple products began to plan introduced in 2010, it results in 2013-2015 two years of downsizing 50%, efficiency rising. In the stamping industry, punch line manipulator, three in one feeding machine, feeding machine plate combo, servo feeding machine, Precision plate leveling machine, heavy material rack and other equipment is necessary for production automation auxiliary equipment, they can greatly improve production efficiency, reduce the corporate labor costs and the rate of accidents.
Suzhou Fusite sheet metal products Co., Ltd. was established in 2002, is a professional engaged in sheet metal processing of private enterprises. The company at Suzhou Xiangcheng District Weitang Town, covers an area of 58000 square meters, has a plant of 41300 square meters, office building of 5500 square meters, the company's total assets of 1.4 billion yuan, annual sales of 2 billion yuan.
Fuji sheet metal with modern sheet metal theory for business philosophy, for the majority of production equipment imported CNC machine tools. The company has a long-term business relationship with a number of world famous enterprises to establish a product, praise and recognition of all clients, business stability. Fuji with the modern theory of metal sheet metal business philosophy, think globally, keep pace with the the world advanced technology, has introduced the laser Bystronic laser cutting machine manufacturing Co. Ltd, AMADA CNC turret punch press, CNC hydraulic bending machine, drawing machine, pressure riveting machine the HA lattice, welding robot FANUC, three coordinate measuring instrument Zeiss, 2D Canada laser detector and other advanced manufacturing equipment and testing equipment. At the same time, the company is equipped with a considerable scale of postprocessing equipment, including three line of electrostatic spraying and two manual spray room.
Use easily, extremely easy to choose in the past 10 years, the majority of customers because of equipment investment cost factors using the material rack leveling machine feeding machine "or" rack leveling machine feeding machine "in the form of production, but the use of split type stamping production line to stamping plate material, roll material bulk sprue feeding difficult, usually to manual feeding, very easy to hurt, leveling roller is scratched, the follow-up maintenance and use cost is high, and a roll of material need to spend a long time, feeding, greatly the consumption of the customers and effective production time, and need a operation, in the human costs continue to rise today, greatly increases the customer's cost.
Currently, savvy customers stamping plate will choose speed to R & D triple send material machine matching precision punch as stamping production line automation equipment, sophisticated processing technology, process optimization, lean management, the original high cost significantly reduce. Due to a feeding machine has the function of comprehensive, high steel compact structure imported servo motor control system, stable operation, easy to use, leveling send high feeding precision, less abrasion loss, one machine with multiple features such as, a high degree of compliance with human body engineering. Use this selection scheme can achieve:
1, raw material uncoiling, correction, feeding three in one compact structure, small floor space, simplify the stamping production process, and improve the leveling and feeding precision; 2, the material trolley automatically feeding, material support arm with leveling material feeding to realize automatic feeding pressure head device, a person you can easily operate the machine, realize the automation of the uncoiling, greatly save manpower cost; 3, hydraulic / pneumatic pressing arm with stopper arm, fundamentally solve the problem of.4 plate roll material, feeding head with spiral lifting leveling function, test mode, debugging is very simple.5 car feeder, leveling, feeding control functions are integrated in the machine independent control, simple operation, high degree of automation.6, equipped with central lubrication system, three in one feeding machine parts, parts can be effectively concentrated lubrication, maintenance is simple, the failure rate is rarely able to work from.7 Dynamic monitoring material, feeding machine and punch line synchronization.
At present, the speed of technology research and development of NC servo feeder has gradually replaced the mechanical roller feed machine market share, widely used in high speed precision continuous stamping, stamping customer base in the use of the proportion has reached more than 40%.
1, precision NC servo feeding machine adopts a full set of Japanese imported electric control system (MITSUBISHI PLC, servo motor and drive), stable performance, high feed accuracy.
2, simple operation, high degree of automation. Traditional roller send feeding machine set or change the step distance need by adjusting eccentric wheel to achieve, because of the eccentric wheel is arranged on a punching output shaft position so that the regulator is unchanged, and adjustment of limited range, and NC servo send feeder distance through the touch screen input mode to realize, is simple and convenient, and the wide range of setting, from 0-9999.99mm, enhance the send the use range of the feeding machine, at the same time, increase the effective work time, so that customers really in the minimum investment is the premise to achieve maximum benefit.
These two points is the advantage of its relative roller feeder, but also because of this, it has gradually replaced the roller feed machine, has become the first choice of the customer press feed.